Polaris Booster Pump Troubleshooting & Repair Guide
The Polaris booster pump is the driving engine for the Polaris pool cleaner. The booster pump provides a higher pressure then the swimming pool pump can so it can drive the Polaris cleaning unit. From time to time your booster pump will need some repairs or could have a problems that can only be diagnosed with some booster pump troubleshooting.
Some common things that go wrong with the Polaris booster pump are bad mechanical pump seals, overheated suction and discharge fittings and leaks from the Polaris quick connect fittings. All of these problems can be fixed with a few replacement parts that are available online or from your local swimming pool supply store that carries replacement Polaris booster pump parts.To avoid costly booster pump repairs you should always replace the small parts that are starting to show wear or damage right away. This means if you start to see your pump seal leaking, don’t wait until it gets so bad that you cannot run the pump.
Soon as you see it leak replace it. This goes for anything else you see going bad on the pump. If you feel that something is going to break or looks like its damaged, you will want to shut the pump off right away and fix the problem. Ignoring or “putting off” the problem with the pump will only let the problem become worse and that will usually cost you more money and time to do the repairs.
How To Change The Polaris Booster Pump Seal
The Polaris booster pump seal is located inside of the seal housing. You will have to remove the front of the pump to first access the impeller. Once you have the front of the volute off you will want to now remove the impeller. In order to remove the impeller you will have to grab the back of the motor shaft and then with your other hand you will want to twist the impeller counter clockwise spinning it until it spins completely from the motor shaft.
Now that you have the impeller off you will want to unbolt the seal housing from the frame of the motor. Once you remove the seal housing you can remove the seal base. This is just one part of the mechanical pump seal. The second part of the Polaris booster pump seal will be in the small shaft of the impeller. You will also want to remove this part from the base of the impeller, as you will be replacing both parts of the booster pump mechanical seal.
Once you have removed both the pump seal seat and the spring from the impeller you can replace both parts for the new replacement Polaris pump seal that you have bought. It’s always a good idea to put a tad of silicon on the outer rubber casing of the seal seat. This will hold the seat in place inside the seal housing and also safeguard the seal base from leaking. After you insert the seal base you can slip the other part of the mechanical seal onto the impeller. Now you can turn the impeller clockwise and thread it back onto the pump shaft until it’s tight. Once the Polaris pump impeller is tight you can re-assemble the rest of the Polaris pump as the pump seal has now been changed.
How To Repair Suction Leaks On The Booster Pump
The Polaris booster pump could have some suction leaks in a few common places. The most common places that the booster pump will draw air from is the suction fitting and the volute drain plug. To avoid any air being sucked into the Polaris pump you will want to make sure that you Teflon tape both he threads on the suction fitting and the Polaris pump drain plug.
How To Hook Up The Polaris Booster Pump
The Polaris booster pump can be piped directly into your swimming pools filter system using PVC pipe or it can be installed with saddle clamps that can be connected to the existing swimming pool plumbing. Either way there is only one correct way to hook up the Polaris booster pump.
There is two fitting on the booster pump. The fitting in the front of the pump is called the suction fitting. This fitting will get connected to the discharge side of the swimming pool fitting. This is very important, as you will need to feed the suction side of the Polaris pump with pool water from the filter system. That is why you need to hook it to the discharge side of the pool system. The second fitting or the second connection you will make is to connect the discharge side of the Polaris booster pump to the line that returns back to the pool or to a flexible line that will go to the pool. Whether the Polaris is hooked to the wall fitting in the pool or if its being feed from a flexible like from the top of the discharge side it is important to remember that the Polaris 360, 390 or the Polaris black max are pressure driven units.
How To Turn On The Booster Pump
The booster pump will run if the pool pump is running. This is a safe guard to make sure that the proper amount of water flow is going through the booster pump. As we explained above the Polaris pump needs water from the discharge side of the swimming pool pump so when the Polaris pump is wired by the electricians it should be wired to only come on when the pool filter and pump are running.
To turn on the booster pump you will want to first turn on your swimming pool pump and let it come to full prime. Once the swimming pool pump has been running for a few minutes you can either turn the booster pump timer switch or on use the manual switch that will be located somewhere near the filter system or the timer control panel. Some pools will have both the manual Polaris override power switch and the Polaris timer and some will just have one or the other. Depending on who built your swimming pool will depend on how they wired your Polaris pool cleaning system.
How To Set The Booster Pump Timer
If you have a timer on your Polaris swimming pool cleaner you will want to set it to go on 30 minutes after your pool filter timer comes on. You will want to have the Polaris cleaner shut off about 45 minutes before the filter system does.
To set the timer on the Polaris you first will have to locate the time box. Once you locate the time box you will want to open the timer cover door and inside you will see a dial and two-timer pins. These timer pins will each have a small setscrew in them that you can loosen by hand. One time pin will say off and one timer pin will say on. If you turn the setscrews to the left, which is counter-clockwise you can loosen them and then slide them on the dial to the correct time. Once you have the off and the on pin set you can switch the timer on and if its between those times and the pool filter system is running your Polaris will start working.
Popular Polaris Pump Troubleshooting Questions:
Question: “Does my Polaris Pump filter my pool?”
Answer: No, The swimming pool filter system actually filters the pool but the Polaris unit will pick up and bag the debris inside of the pool.
Question: “Where can I get my Polaris Pump repaired?”
Answer: Most pump or motor repair shops can repair the Polaris pump.
If you have another Polaris Pump question please ask below:
I just replaced all the o rings and seals on my pb4 booster pump and every thing seems to be working fine but when I turned on the filter and then the booster pump the pool became very cloudy. I was wondering if this is normal or did I do some thing wrong?
Randy.
Hi Randy,
It could have been just some DE stuck in the lines.
Let me know if you need more help.
Joseph
Power outage. Reset breaker. Pool pump fine. Polaris Booster pump PB-4 60 will not come on. Is there a rest button?
My Polaris booster pump is very noisey. It is whinning very loud when on. What could this be and how do I repiar it.
Thank You
Mike C
Sounds like your bearings may need to be replaced. I have the same problem (my booster pump is 20 years old). I picked up a new Polaris PB4-60 today and am going to try to replace it myself this weekend.
What is the correct way to install the o ring on Polaris booster pump. I installed a new o ring and sealant and when started it leaked out front of pump. Checked tightness of 6 housing bolts, seemed tight. Thank you.
Hi Alex,
I usually take some silicon and spot it on the volute and then lay the o-ring into place and let it set for a few minutes. This way when you go to bolt the Polaris back together the gasket will not slip or move out of place. That is what usually makes the gasket leak or drip.
You will also want to tighten the bolts just snug inn a star formation to ensure that the two pieces of the pump house bolt together evenly.
Let me know if you have any more questions.
Joseph
I am trying to replace the seal on my PB4. When the new seal came in it had the SS seal cup attached to the spring portion of the seal. I was expecting to just insert the spring portion into the existing SS cup. I removed the old SS cup from the pump bracket, but when I tried to install the new cup I broke the graphite seal face. Is there a special technique to installing the SS cup without breaking the seal? I tried to remove the seal from the cup first, but it is firmly attached.
Hi Alan,
The “trick” is to use a deep dish socket that fits over the seal spring but matches up with the metal outer area so you can tap the seal base into place.
Check out this article I just wrote that will explain How To Change The Polaris PB4 Pump Seal step by step,
Direct Link: http://epumprepair.com/how-to-change-the-polaris-pb4-pump-seal
Comment on that article I just link to you above if you need more help.
Joseph
Oh PS: If anyone else needs help with the Polaris Pump seal please comment on the article I just linked to and I will help you, ;-)
We recently had a power outage as well as alot of cold weather. Pool pump is fine but polaris pump will not come on. Any suggestions?
Thanks,
Deidre
MY PUMP IS MAKING A VERY LOUD NOISE WHEN TURNED ON AND CONTINUES AS LONG AS IT IS ON. SEEMS TO BE WORKING PROPERLY BUT THERE IS SOMETHING VERY WRONG.
ANY HELP?
THANKS,
BILL
Probably bad bearings. My booster pump is 20 years old and just started doing this so I bought a new one and am going to try to replace it this weekend.
i have a polaris 390 and everytime i take it in for a check up because it is not moving or sucking up anything.they continue to tell they have replaced some small part and it should work fine,but it still is not working,the machine is only 2 or 3 years old,my old one works better than the new one.and i know i have enough pressure running through my filter,what else can i do,please help me.
I just installed a new pb4 booster pump turn it on and it started leaking from the Seaal,Stainless Cup/Spring what is the problem since its brand nes?
Iʻve got Billʻs problem posted January 21, 2010. A brand new pump, hooked it up and it sounds like the bearings are shot. Plenty of water flow but somethingʻs wrong; is it just a lemon needing new bearings?
My new PB4-60 sounded bad until I connected the pool sweeper and then it quitened down to a normal sound.
I think it needs some backpressure on it or it cavitates and makes a “bad bearing” sound.
where do you buy the starting capacitor for the polaris booster pump and whats is part number?
My 380 has been running very slow and appears to be a flow problem. I replaced what I thought was a worn out booster pump motor along with a new impeller and seals. It helped a little but not much. It took a minute and a half for the wheels to rotate 28 times. I took the polaris into the shop folks and they said it’s ok. What else could it be? Thanks in advance!
my 360 has been running vry slow and appears to be aflow problem.need help
My polaris 360 is acting very strange. Last year when we closed our pool, it was working fine. Now, it floats to the top of the pool (even at the deep end), sometimes bubbles come out of it, it will stop and not go anywhere. After being on for about 30 minutes the water returns on the pool stop working and we have to reprime the pump. Any suggestions.
Brenda