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Polaris Booster Pump Troubleshooting & Repair Guide

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The Polaris booster pump is the driving engine for the Polaris pool cleaner. The booster pump provides a higher pressure then the swimming pool pump can so it can drive the Polaris cleaning unit. From time to time your booster pump will need some repairs or could have a problems that can only be diagnosed with some booster pump troubleshooting. Polaris Booster Pump Troubleshooting & Repair Guide

Some common things that go wrong with the Polaris booster pump are bad mechanical pump seals, overheated suction and discharge fittings and leaks from the Polaris quick connect fittings. All of these problems can be fixed with a few replacement parts that are available online or from your local swimming pool supply store that carries replacement Polaris booster pump parts.To avoid costly booster pump repairs you should always replace the small parts that are starting to show wear or damage right away. This means if you start to see your pump seal leaking, don’t wait until it gets so bad that you cannot run the pump.
Polaris Booster Pump

Soon as you see it leak replace it. This goes for anything else you see going bad on the pump. If you feel that something is going to break or looks like its damaged, you will want to shut the pump off right away and fix the problem. Ignoring or “putting off” the problem with the pump will only let the problem become worse and that will usually cost you more money and time to do the repairs.

How To Change The Polaris Booster Pump Seal

The Polaris booster pump seal is located inside of the seal housing. You will have to remove the front of the pump to first access the impeller. Once you have the front of the volute off you will want to now remove the impeller. In order to remove the impeller you will have to grab the back of the motor shaft and then with your other hand you will want to twist the impeller counter clockwise spinning it until it spins completely from the motor shaft.

Now that you have the impeller off you will want to unbolt the seal housing from the frame of the motor. Once you remove the seal housing you can remove the seal base. This is just one part of the mechanical pump seal. The second part of the Polaris booster pump seal will be in the small shaft of the impeller. You will also want to remove this part from the base of the impeller, as you will be replacing both parts of the booster pump mechanical seal.

Once you have removed both the pump seal seat and the spring from the impeller you can replace both parts for the new replacement Polaris pump seal that you have bought. It’s always a good idea to put a tad of silicon on the outer rubber casing of the seal seat. This will hold the seat in place inside the seal housing and also safeguard the seal base from leaking. After you insert the seal base you can slip the other part of the mechanical seal onto the impeller. Now you can turn the impeller clockwise and thread it back onto the pump shaft until it’s tight. Once the Polaris pump impeller is tight you can re-assemble the rest of the Polaris pump as the pump seal has now been changed.

How To Repair Suction Leaks On The Booster Pump

The Polaris booster pump could have some suction leaks in a few common places. The most common places that the booster pump will draw air from is the suction fitting and the volute drain plug. To avoid any air being sucked into the Polaris pump you will want to make sure that you Teflon tape both he threads on the suction fitting and the Polaris pump drain plug.

How To Hook Up The Polaris Booster Pump

The Polaris booster pump can be piped directly into your swimming pools filter system using PVC pipe or it can be installed with saddle clamps that can be connected to the existing swimming pool plumbing. Either way there is only one correct way to hook up the Polaris booster pump.

There is two fitting on the booster pump. The fitting in the front of the pump is called the suction fitting. This fitting will get connected to the discharge side of the swimming pool fitting. This is very important, as you will need to feed the suction side of the Polaris pump with pool water from the filter system. That is why you need to hook it to the discharge side of the pool system. The second fitting or the second connection you will make is to connect the discharge side of the Polaris booster pump to the line that returns back to the pool or to a flexible line that will go to the pool. Whether the Polaris is hooked to the wall fitting in the pool or if its being feed from a flexible like from the top of the discharge side it is important to remember that the Polaris 360, 390 or the Polaris black max are pressure driven units.

How To Turn On The Booster Pump

The booster pump will run if the pool pump is running. This is a safe guard to make sure that the proper amount of water flow is going through the booster pump. As we explained above the Polaris pump needs water from the discharge side of the swimming pool pump so when the Polaris pump is wired by the electricians it should be wired to only come on when the pool filter and pump are running.

To turn on the booster pump you will want to first turn on your swimming pool pump and let it come to full prime. Once the swimming pool pump has been running for a few minutes you can either turn the booster pump timer switch or on use the manual switch that will be located somewhere near the filter system or the timer control panel. Some pools will have both the manual Polaris override power switch and the Polaris timer and some will just have one or the other. Depending on who built your swimming pool will depend on how they wired your Polaris pool cleaning system.

How To Set The Booster Pump Timer

If you have a timer on your Polaris swimming pool cleaner you will want to set it to go on 30 minutes after your pool filter timer comes on. You will want to have the Polaris cleaner shut off about 45 minutes before the filter system does.

To set the timer on the Polaris you first will have to locate the time box. Once you locate the time box you will want to open the timer cover door and inside you will see a dial and two-timer pins. These timer pins will each have a small setscrew in them that you can loosen by hand. One time pin will say off and one timer pin will say on. If you turn the setscrews to the left, which is counter-clockwise you can loosen them and then slide them on the dial to the correct time. Once you have the off and the on pin set you can switch the timer on and if its between those times and the pool filter system is running your Polaris will start working.

Popular Polaris Pump Troubleshooting Questions:

Question: “Does my Polaris Pump filter my pool?”

Answer: No, The swimming pool filter system actually filters the pool but the Polaris unit will pick up and bag the debris inside of the pool.

Question: “Where can I get my Polaris Pump repaired?”

Answer: Most pump or motor repair shops can repair the Polaris pump.

If you have another Polaris Pump question please ask below:

190 Comments

  1. My booster pump is working fine, but when the polaris is running the pumps leaks through the vents at the front of the booster pump. Is this normal or is this a seal problem?

    • MIKE same problem I have come up with a fix to the problem I am going to rip mine aprt and see what makes it leak.

  2. My pump switch turned off after approx.12 minutes of running.I bought a new switch and the problem persisted. I then switched pumps with a friend ,and the problem is still there. Do I need another switch or a different regulator in the switch I already have?It doesn’t seem like a pump problem. Please help.

  3. Please help! I’m taking my booster pump pb-460 apart to change the impella seals. I cannot remove the impella, I secured the shaft in the back, I turned the impella counter clockwise, and it just turn but it won’t come off.

  4. Booster pump motor shaft stuck.? Any ideas on how to free. Tried WD and can get it to turn but within a week it will freeze up again.
    Any help would be appreciated.

  5. My polaris booster pump burned up. Replaced it and the new one shuts off then starts, repeated this over heating. Replaced the new pump and the same thing. Could this be electrical, say wiring or curcit breaker? How can I know?

    • Opening my pool for the season. Turned on the booster pump for the polaris and only have humming sounds…do I have to replace motor/pump?

      thanks

    • Jerry,
      I am having the same type of problem and our pump is brand new. The polaris will run for a few mintues then you can hear the click and then it shuts down, we had our electrical wiring checked and that was all fine turns out the pump is pulling too many amps for some reason we are bringing it down to the pool store to be replaced

    • Hey man just a question I saw ur post bout ur polaris booster pump a while back n its funny exact same thing going on here. Pump blew up bought new one n same thing runs a minute n shuts dwn cools off n will run again cant find any answers y this happens but I see alot of posts w the same problem. Just wondering what was wrong n how u solved problem thanks

  6. My Polaris pool sweep lies at the bottom of pool and doesn’t move. I’ve had it checked and it checked out OK. How I can check the motor/pump to see if that’s the problem.
    the rpm is very, very low. Thank you.

  7. When I turn my polaris booster pump on, it works for like 30 seconds and then shuts off. then about 2 minutes go by, and it comes back on and shuts off 30 seconds later. This just continues until i shut the power off on it. What is the cause, and can it be fixed? Or am I doomed to buy a new pump?

  8. i turn my pump on i hear abussing soun for about 10 seconds the sound stops pump does not srart

  9. My pump was close to 20 years old and developed a loud scratchy noise that I thought was a motor problem. It had always had other noises so I bought a new pump. Big mistake! Same noise. I have backflushed. I have taken the supply hose off and flushed out the line. I have connected a garden hose to the inlet and I still have the noise and not enough pressure to even move the sweep. I am getting 14 PSI at the filter, which is normal for my system. Does anyone know what the supply pressure and volume should be? Does anyone know what the outlet pressure should be? I think I can rig up and measure them but if I don’t know the answer what good would it do?

  10. Your question: “I installed a new PB4-60 booster pump today. I know the wiring and installation is correct (read manual and watch the install video online) but after installation the pump just hums and does not produce pressure. motor seems to be running but impeller is turning. I double checked the wiring and all the install steps and can’t find any install problems.

  11. My Polaris PB4-60 has lost it’s prime. How do I reprime it? It was recently replaced so I know it works. We had a leak in a hose that connects the chlorinated and when we replaced that it sucked air in. Help – I need a reprime! Thanks!

  12. My pool sweep booster motor started squealing so loud I shut it off. The motor runs fine. Is there a bearing that can be replaced or what is the answer. The pool sweep still moves while the motor is running but the noise is so loud it can be heard from at least 500 ft. away from the pool.

  13. I have aloud screaming noise coming out of teh PB4 Polaris pump. Is that teh bseal and teh propellor or do I need toi replace the pump? The Polaris si still running fine just a horrible noise.

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